Case Studies

Explore real-world projects that showcase our ability to transform concepts into scalable, production-ready solutions.

Medical Products

Joint Preservation Innovations, a surgical instrument innovation startup, wanted to make arthroscopic surgeries more accurate and efficient for orthopedic surgeons.  

Our team helped redesign the original concept to be manufacturable.  Employing expert micro-mechanism design using biocompatible materials, the resulting design met performance and cost targets.  We also supported all the prototyping and testing efforts. 

Professional & Consumer Products

Cosco Industries, a leading manufacturer of office products, wanted to innovate date stamping with easy to use features.

Our team supported the original industrial design team to engineer a working, cost effective design that was awarded a utility patent. The design utilized advanced 3D modeling techniques and a wide variety of manufacturing processes, including injection molding, metal stamping and others.

Nordent Manufacturing, a leading manufacturer of dental products, had an idea for a new state of the art sharpener.

Our team worked directly with Sales to implement the original idea into a working proven concept. The concept was then engineered using cost effective manufacturing processes and we sourced all parts with our vetted global supply chain. The entire product is assembled and packaged at Dream to Product’s own US based facility.

Industrial Products

Metraflex, a leading manufacturer of engineered piping products, expansion joints, and flow control solutions for commercial and industrial systems, wanted to revolutionaize industrial scale water filtration.

Our team worked closely with the in-house engineers and employed expert 3D modeling skills to create the complex engineered geometry the product required. Metraflex trusted our team to create a new version of the product for every pipe size. This water strainer design has won awards and considered one of the most efficient industrial scale strainers in the world.

Lighting Products

Jarvis Lighting, a U.S.-based manufacturer specializing in high-performance LED lighting solutions for industrial and commercial environments, wanted to make more versatile lighting products. Our team worked closely with top management to develop concepts into a well engineered product design that met both heat dissipation and outdoor weatherability requirements. Diecast aluminum, injection molding, metalized plastic and sheet metal forming manufacturing processes were utilized to make a cost effective product.